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A 100-metric-tonne-per-hour crushing and screening plant: how to choose the right equipment and what to look out for during installation

A crushing and screening plant with a capacity of 100 t/h is a reliable asset for mining and construction companies. To ensure its stable operation and a long service life, it is essential to take a careful approach to selecting the equipment: select crushers appropriate for the type of raw material and synchronise their throughput, choose vibrating screens for the required particle sizes with sufficient working surface area, and follow the installation guidelines: install the units on a reinforced foundation, ensure easy access to the components and set up the dust extraction system.

A crushing and screening plant with a capacity of 100 tonnes per hour is a reliable workhorse for mining and construction companies; choosing the right equipment and adhering to installation guidelines directly determine its stable operation and service life, so it is worth approaching the process thoughtfully and taking key parameters into account.

Key criteria for selecting core equipment

First, determine the type of feed material: for hard rock, a primary jaw crusher is suitable; for medium-hard rock, a cone crusher can be used, and for a cuboid-shaped end product, add a rotary crusher as the second stage; the throughput of each unit must be synchronised to 100 tonnes per hour to prevent blockages.

Key considerations when selecting sorting units

Choose vibrating screens based on the number of fractions of the finished product you require; the working surface area must be sufficient to handle a throughput of 100 tonnes per hour; pay attention to the durability of the screens and how easy they are to replace, in order to minimise downtime during maintenance.

Installation guidelines for the system to ensure reliable operation

Install all components on a reinforced foundation slab designed to withstand vibrational loads, ensure smooth angles of inclination for the conveyor belts between the crushers and the screen, provide unobstructed access to each component for regular inspection and maintenance, and immediately commission the dust extraction system in accordance with health and safety regulations.

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