A reinforced concrete crusher with a magnetic separator combines crushing and metal removal, thereby improving profitability. When selecting a unit, factors such as throughput, the separator’s capacity and compatibility with existing equipment are assessed. It reduces costs, produces ready-to-use recycled raw materials and minimises wear and tear on the crusher. The separator must be cleaned regularly and the blades maintained to ensure consistent performance.
A reinforced concrete crusher with a magnetic separator combines the functions of crushing and removing metallic inclusions; to select a suitable model, it is sufficient to assess the throughput, the site dimensions and the type of raw material being processed; its use immediately improves production profitability and the quality of the finished recycled material.
The first parameter is the required throughput: compact units with a capacity of up to 2 tonnes per hour are suitable for small sites, whilst models with a capacity of 10 tonnes per hour or more are chosen for large-scale operations. It is also worth paying attention to the magnetic separator’s capacity: it must reliably extract both large reinforcing bars and small metal fragments from the crushed concrete. Additionally, consider compatibility with the equipment already in use at your site to avoid spending money on unnecessary upgrades.
Firstly, the unit performs two tasks simultaneously in a single production cycle, eliminating the need for a separate stage to remove metal from the raw material, which reduces labour costs and processing time. Furthermore, the resulting recycled reinforced concrete contains no metallic impurities, so it can be sold straight away as a ready-to-use material for roadworks or the production of building blocks without any further processing. Also, The equipment reduces wear and tear on the crusher’s working components, as solid metal particles do not enter the grinding mechanism and do not damage its components during continuous operation.
Check the magnetic separator’s performance regularly and clear it of any accumulated metal particles after every 8–10 hours of continuous operation to prevent a reduction in its efficiency. Also, carry out timely maintenance on the crushing blades and replace them when obvious signs of wear appear, in order to consistently maintain the specified particle size of the finished product. If you follow these simple rules, the equipment will operate without faults for several years, fully justifying the investment made in it.
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