A turnkey crushing and screening plant for a quarry is selected taking into account the specific characteristics of the raw material, the scale of operations and compatibility with existing production lines. Installation is carried out in accordance with standard procedures: site and foundation preparation, assembly of components, and trial runs. Regular maintenance extends the service life by 30–40% and prevents downtime.
A turnkey crushing and screening plant for a quarry is a key link in the production chain; therefore, when selecting one, it is essential to take into account the specific characteristics of the raw materials and the scale of operations, and to organise its installation in strict accordance with regulations to avoid downtime in the future
Firstly, it is necessary to assess the hardness and particle size distribution of the raw material, the production capacity required to meet planned extraction volumes, and the equipment’s resistance to abrasive wear. It is important not to overlook compatibility with the lines already in operation at the quarry, as this will reduce the costs of upgrading the infrastructure.
Before work begins, the site is prepared by levelling the ground and pouring a reinforced foundation for the complex’s heavy components. Next, the crushers, vibrating screens and conveyor belts are assembled in sequence, after which test runs are carried out to ensure all components operate in synchronisation.
Once the plant has been commissioned, it is important to organise regular maintenance, including the scheduled replacement of wear parts. This will extend the service life of the equipment by 30–40% and help avoid unplanned, prolonged downtime, which results in significant losses for the quarry.
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